Focus Electric seats

November 19th, 2011 - Joe Duarte

Seat fabrics in the all-new Focus Electric will be made from a polyester fibre called Repreve.

2012-Ford-Focus-ElectricFord uses waste for seat fabrics

After raiding the blue box for materials to be included in its latest models, Ford is now turning its attention to the waste bin.

The auto maker has announced that seat fabrics in the all-new Focus Electric will be made from a fibre called Repreve – a polyester fibre made from a blend of recycled materials such as plastic water bottles and post-industrial waste.

Manufactured by Unifi, a global leader in sustainable textile solutions, Repreve is a combination of post-industrial fibre waste and post-consumer waste, like the plastic water bottles made of polyethylene terephthalate plastic. Reportedly as many as 22 plastic half-litre bottles are used on the Focus Electric seats.

“Not only does the use of this fabric in Focus Electric help reduce waste, it also helps to offset the need to produce new raw material from crude oil – a process that consumes precious energy and natural resources,” said Carol Kordich, lead designer of Sustainable Materials for Ford.

In 2009, Ford mandated that fabric suppliers use a minimum 25% recycled content, and fabrics for eco-conscious vehicles be 100% sustainable. Ford is looking to use Repreve across its entire product line-up.

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